GE Renewable Energy, Partner schließt erfolgreiche Versuche im automatisierten Windturbinen-Rotorblatt-Programm ab.

(WK-intern) – Niskayuna, NY, – GE Renewable Energy, LM Wind Power und GE Research haben in Zusammenarbeit mit dem National Renewable Energy Laboratory (NREL) des US-Energieministeriums (DOE) im Jahr 2020 das Programm „Automated Blade Finishing“ gestartet, um den Durchsatz, die Umwelt- Gesundheits- und Sicherheit (EHS) und Qualität bei der Herstellung von Rotorblättern für Windkraftanlagen zu gewährleisten.

Die Abschlussbearbeitung der Rotorblätter umfasst das Beschneiden von überschüssigem Material nach dem Formen und das Schleifen der Oberfläche, um die Qualitätsanforderungen zu erfüllen.

Die Vision des Programms besteht darin, das Wissen über fortschrittliche Verbundstoffverarbeitung zusammen mit Sensorik, Robotik und Automatisierung zu nutzen, um kostengünstige Lösungen für die Abschlussbearbeitung von Windflügeln zu entwickeln, die den Durchsatz um 30 % steigern und die EHS in Fabriken verbessern können.

GE Renewable Energy, partners complete successful trials in automated blade finishing program

• GE Renewable Energy, LM Wind Power, NREL test innovations under pilot project on blade sections
• Successful trials completed at LM Wind Power Grand Forks factory on an actual wind turbine blade in production
• Program partners looking at industrializing the new technology

Niskayuna, NY, – GE Renewable Energy, LM Wind Power and GE Research in partnership with the U.S. Department of Energy’s (DOE’s) National Renewable Energy Laboratory (NREL) launched the “Automated Blade Finishing” program in 2020, aiming to improve throughput, Environmental Health and Safety (EHS), and quality in wind turbine blade manufacturing.

Blade finishing includes trimming excess material after molding and grinding blade surface to meet quality requirements.

The program’s vision is to leverage knowledge of advanced composite processing together with sensing, robotics and automation to develop low-cost solutions for wind blade finishing with potential to increase throughput by 30% and improve EHS in factories.

Despite the COVID-19 pandemic, the team moved rapidly from concept to prototype boosted by the capabilities offered at NREL’s Composites Manufacturing Education and Technology (CoMET) facilities to perform quick proof of concept trials on blade sections.

The team was then able to collaborate with engineering, operations and EHS group at a LM Wind Power factory in Grand Forks, North Dakota to perform successful trials on an actual wind turbine blade in production. The process innovations were supplemented with agile program management to pivot as necessary and leverage digital tools to perform virtual validations and reviews with partners.

“GE Renewable Energy is excited about the outcome of pilot project and look forward to industrializing this technology,” said Arvind Rangarajan, Technical Leader Automation for GE Renewable Energy, industry lead for the program.

The program is supported by funding from DOE’s Advanced Manufacturing Office (AMO) and Colorado’s Office of Economic Development and International Trade (OEDIT). AMO, through the Institute for Advanced Composites Manufacturing Innovation (IACMI), awarded NREL $800K. This was matched by $400K from OEDIT, with $600K in company matching contributions.

“The NREL team enjoyed collaborating with our industry partners at GE to develop new ways to complete blade finishing operations,” said David Snowberg, Technical Project Manager at NREL. “The partnership between GE and NREL through IACMI enabled innovative solutions to be developed that will have a meaningful impact on domestic wind blade manufacturing, which aligns with NREL’s mission.”

James Martin, Director, Technology Center Americas, LM Wind Power said: “Automated wind turbine blade finishing program has been a critical catalyst for advancing ‚automation led design‘ principles into LM Wind Power. The team has delivered an innovative solution to a problem that is common across many aspects of high throughput composite manufacturing, paving the way for safer, higher quality component trimming.

He added “We are currently progressing the next steps of factory trials and industrialization, with the target of implementing in our North American manufacturing facilities in the next product and factory cycle.”

“This project achieved some very interesting results,” said John Winkel, AMO’s Technical Project Officer. “I am glad to see the interest in industrializing these R&D concepts, which should align nicely with increasing deployment and reducing costs of wind power once implemented in a production environment.”

About GE Renewable Energy
GE Renewable Energy is a $16 billion business that combines one of the broadest portfolios in the renewable energy industry to provide end-to-end solutions for our customers demanding reliable and affordable green power. Combining onshore and offshore wind, blades, hydro, storage, utility-scale solar, and grid solutions as well as hybrid renewables and digital services offerings, GE Renewable Energy has installed more than 400+ gigawatts of clean renewable energy and equipped more than 90 percent of utilities worldwide with its grid solutions. With nearly 40,000 employees present in more than 80 countries, GE Renewable Energy creates value for customers seeking to power the world with affordable, reliable, and sustainable green electrons.

About LM Wind Power
LM Wind Power, a GE Renewable Energy Business, is a world leading designer and manufacturer of rotor blades for wind turbines, with a global manufacturing footprint that includes blade factories in Brazil, Canada, China, India, Poland, Spain, France, Turkey and the United States. The company has produced more than 241,000 blades since 1978, corresponding to more than 121 GW installed capacity and global savings of 251 million metric tons of CO2 annually. In 2018, LM Wind Power became the first carbon neutral business in the wind industry.

PM: GE Renewable Energy

PB: GE Renewable Energy, partners complete successful trials in automated blade finishing program / © LM Wind Power